The annual Crushing & Breaking Spec Guide is published by the editors of Rock Products magazine. It contains a comprehensive guide to major manufacturers' crushing and breaking product lines along with company contact information.

Monitoring systems detected excessive startup torque on a 4,200-foot underground-to-surface conveyor system at an Illinois coal operation. Site operators needed the issue resolved quickly to avoid months of potential downtime, as the system is the main production artery for the mine. Through data tracking, consistent monitoring and quick action, JoySmart Solutions experts quickly addressed the issue and devised a solution.

STT Enviro Corp engineers and supplies a range of cost effective environmental and industrial products and services. By combining the highest quality products with cost competitive prices we deliver superior customer value to the biggest and most respected names in the mining and oil & gas sectors. Plus, we are continuing to work to find ways for our customers to reduce their environmental footprint, cost effectively. We’re the experts in the engineering and design of chemical makedown systems and liquid and bulk material storage and handling. We’re also the experts in how to optimize these systems afterwards.

Milton Quarry using Breaker Technology's Rock Breaker.

Conn-Weld Industries was founded in 1975 by James D. Connolly based on his philosophy to serve the customer by offering a quality product, produced in a timely fashion backed by dependable service. Today Conn-Weld does business around the world still guided by this same philosophy. Through persistence and commitment, Conn-Weld's state-of-the-art facility in Princeton, WV USA continues to grow becoming the leading manufacturer of quality equipment servicing the industries of coal, aggregate, pulp and paper, minerals, corn, hydro power, and many more. Conn-Weld's experience combined with the latest technology offers engineering solutions for unique needs.

Masaba creates innovative aggregate solutions whether it is sand, gravel, limestone or concrete, we offer the most efficient and safest material handling equipment that will increase the productivity of your site. With custom mining equipment and full service operations, we will perfect the process from crushing and screening to material handling and conveying to washing and stockpiling.

For more than a century, aggregates and mineral producers have been using woven wire screen cloth to size their product. Recently, studies have shown that new screening technologies such as Flex-Mat 3 have proven that woven wire screen cloth cannot fully screen material in a crushing and screening operation.

In this video we will walk through the publisher client application which is a part of the Airgon Hosted solution.

Universal Industries capabilities video

Universal Industries product brochure

The annual Crushing & Breaking Spec Guide is published by the editors of Rock Products magazine. It contains a comprehensive guide to major manufacturers' crushing and breaking product lines along with company contact information.

Longwall pdf

In 2007, Armstrong Energy began making preparations and buying equipment to facilitate their planned operations in Muhlenberg and Ohio Counties in Western Kentucky. Today, Armstrong Coal controls more than 300 million tons of proven and probable coal reserves in Western Kentucky and produces approximately 9.5 million tons of coal annually from three surface mines and three underground mines. Problem When reviving the mines, officials at Armstrong had many equipment needs, one being an efficient system that could size the coal to their specifications. For one mine, the need was for 2" (5 cm), and for two nearby sites, the need was for 2.5" (6.3 cm) coal. “We were in need of a system that would size the coal consistently to spec and separate out the quality coal from the unusable rock and other material,” said Sonnie Baird, Director of Coal Preparation for Armstrong. “Rocks and timbers getting into the system can cause downtime and wear and tear on the machines.” “The system had to be high-efficiency and low-maintenance as we run all day every day,” Baird continued. Dust was another big concern for Armstrong. Coal mining generates dust, which can build up on the ground and damage the equipment. It’s also unsafe for workers and is regulated by environmental laws.

Dexter Sand and Gravel is part of Delta Companies, a subsidiary of Colas USA. Delta owned another sand and gravel operation near the current Dexter, Mo., site that was running out of reserves. So in 2009, Area Manager Mike Martin and Delta Mining Engineer Scott Jinks started looking for a new site close to the old operation. They found it in Dexter, just two miles south of the old site. The company broke ground at the Dexter site in February 2012. By April, crews were pouring concrete for the foundations, and construction was underway in May. The site was producing sand by the end of July. Problem “This site is a great sand deposit with a small amount of gravel that is easily separated,” Martin said. “The challenge with this deposit is that it contains trace amounts of lignite.” Martin said that lignite, a material similar to soft coal, causes problems with concrete sand because it is lighter than the sand and essentially pops out as the concrete sets, causing voids in the finished concrete. Martin and Jinks were concerned with the quality issues caused by lignite and looked at viable options from several aggregate processing equipment manufacturers. Ultimately, they decided to work with McLanahan Corporation, which was represented in Missouri by Mike McCarron, Sales Manager for Continental Equipment. The team came together to design the plant and make sure the equipment could separate the lignite and make the desired products.

Productivity has become the new mantra in recent years for the mining industry. Ever since the “super cycle” of the commodities price boom came to an end, industry executives have realized that a blind chase for value can lead to significant structural costs and productivity defects in the mining process, which ultimately decrease profit. Many chief executive officers (CEOs) have responded to this market volatility by making significant cuts in capital investments. Possessing more operational (“back to basics”) profiles than their predecessors, industry leads now realize that in addition to improving short-term cash flows, they need to: ●● Make sustainable gains in productivity. Programs aimed at improving productivity need to have an enterprise-wide impact, beyond pilot programs that address people or equipment. These productivity initiatives also need to be accepted across all operations and made sustainable going forward by emphasizing truly continuous improvements. ●● Respond with more agility to fluctuating market demands. Business agility requires a supply chain design that enables faster responses to shifts in market demands and prices. With improved business agility, it’s possible to optimize net results per quarter—right down to margin-per-hour operations. Transforming the supply chain design in this way requires a forward-looking understanding of market demand, scenariobased planning, optimal resource allocation and flexible scheduling decisions—all of which necessitate changes across people, technology and processes.

The mining sector throughout its history has been receiving pressure to increase production, with lower costs and with less environmental impacts. This pressure has been transferred to the OEMs to manufacture faster equipment, with more horse power, higher efficiencies, while generating lower emissions. This can be seen in the evolution of equipment that have become ever larger and more efficient. To meet this need the engines and transmissions need to produce/transmit increasing power and the hydraulic systems need to work with extremely high pressures, requiring that these components be designed with tighter clearances and therefore requiring lubricants and fuels with a high level of cleanliness. In order to meet the increasingly stringent emissions requirements, engines need to work with higher pressures and increasingly cleaner fuels. Year after year the contamination impact in the mining sector is becoming more critical due to: • New fuels technologies, such as ultra low sulfur diesel (ULSD) and biofuels • New legislation with greater emissions restrictions • New equipment technologies to improve energy efficiency, power and speed It is important to highlight the importance of fuel and lubricant cleanliness due to: • Higher pressure of fuel and hydraulic systems • Closer tolerances

The Robinson Nevada copper and gold mine is a big place, but it has no room for guesswork. Just ask Production Analyst Leatham Hendrix. Located in rugged White Pine County near Ruth, Nevada, the Robinson site—operated by Robinson Nevada Mining Company, a division of QuadraFNX Mining, Ltd.—employs 510 people and runs a large mixed fleet that includes 29 haul trucks of 150- and 240-ton capacities. That’s a lot of equipment and manpower for Hendrix to keep tabs on, and small data collection errors can add up quickly to big management problems. “It’s one thing to capture data manually,” Hendrix says, “but there’s always the question of the ‘human factor.’ Somebody puts the wrong number in the wrong place and everything looks different from that point on.” To minimize those compounding errors, the Robinson site has used Cat® MineStar™ System since 2007.

A mining customer’s maintenance strategies were producing good availability results, but to achieve consistency, the customer wanted better visibility on potential upcoming causes of downtime. In this tough environment, major component failure events need to be controlled to minimize impact against budget, and an enhanced solution was required to improve margins. Joy Global approached an existing customer about engaging in a trial period where the two would partner through the company’s JoySmart Solutions offering to improve machine reliability and avoid catastrophic failures on major components. The customer agreed to give Joy Global six months to prove the value of the offering at its coal mine in Australia. The JoySmart team proposed implementation of a newly-developed automated monitoring system that trawls through machine data with the ability to detect any changes in component behavior to predict an onset of failure.

The mining industry is changing rapidly due to the need to improve efficiency, reduce costs and increase safety. With these challenges in mind, Joy Global is helping bring mining performance to the next level. Through JoySmart Solutions, Joy Global helps solve its customers’ toughest challenges using data-driven intelligence, collaboration through partnership and experienced-based service execution. It is a solutions-based offering designed to help reduce costs and increase productivity for customers, while helping them achieve or exceed their operating and financial goals. JoySmart Solutions are integrations of our smart connected products and systems, advanced analytics and direct services customized to solve customers’ toughest challenges.

The new Anglo Grosvenor mine has aggressive production ramp up requirements. Therefore, the introduction of the longwall gate road entry driver machines at Grosvenor needed to be flawless. Anglo American needed an entry driver at Grosvenor that could deliver the high productivity of the Joy Global continuous cut and bolt machines in the U.S., while also meeting the challenges of the greater roof support density requirements in Australia without compromising safety and productivity. “With the Grosvenor Mine being a major new project for Anglo, and facing the head winds of a tough coal market, we have high expectations on Joy Global’s entry development equipment,” said Glen Britton, head of underground operations for Anglo American Coal.

Fast-Weigh connects ticketing, invoicing, and payment processing in one seamless system with no need for outside tools or extra steps. Accept credit card and ACH payments directly from the same platform you use to run your bulk material sales. From scale house to office, Fast-Weigh does it all.

Fast-Weigh’s Silo Loadout system automates asphalt and dry bulk material loading with real-time plant integration, eliminating manual entry and reducing loadout times. Easy to use and fully connected to ticketing and dispatch, Fast-Weigh Silo Loadout is designed to streamline your asphalt loadout protocol.

Worldclass Machinery Solutions is your trusted source for high-quality aftermarket spare parts for mining equipment. As a manufacturer, we specialize in components for drill rigs, rock drills, and drifters. With a vast inventory, competitive pricing, and global shipping, we deliver reliable solutions that keep your operations running efficiently. Check our brochure for more information.

You don’t want to lose sleep over dewatering. In fact, you probably don’t want to think about it at all. That’s why we’ve created Flygt Pareo, a solution that lets you add intelligence to most Flygt dewatering pumps. Now your pumps can think for themselves and solve common issues automatically. It’s not just convenient – you can reduce pump wear by 70% as well as halving maintenance costs.

Xylem’s Godwin Rig Pump solves some of the toughest dewatering challenges in mining by seamlessly integrating with drilling rigs and using state-of-the art technology. The rig pump lasts up to five times longer than traditional submersible dewatering pumps.

Castech International is present worldwide and will accompany you with your various projects. From design to delivery, we offer many different services such as : casting, assembly, welding, machining and painting. We listen to you in order to create a custom solution specific to your needs. Our products are designed for unbeatable performances, even under the most challenging conditions. With our partnership, you will also benefit from our 24/7 technical support. With Castech International, you will have a product designed with you, for you at the most competitive price.

We are born with the desire to offer our clients unique solutions for all their needs, from the conception of an idea to the completion of their projects. We proudly unite five companies: Metallurgy Castech, Plessitech, M.E.W., Metal Coleraine and Plessitech Express. Our group is unique in that its organization is vertically integrated. The company offers design, engineering, parts casting, machining, assembly, painting, transport, installation and a 24/7 technical service. Castech Plessitech Group always acts as a subcontractor but we are also a real development partner in the manufacturing of more complex parts as well as for the optimization of products from a mechanical and metallurgical point of view. The performance and expertise of the products offered to our customers are our great strengths wich distinguish us in the global market in the mining, aluminum, pulp and paper, energy and industrial sectors. Our company places a particular emphasis on the conformity of its products in order to develop and maintain a relationship of trust with all of our clients. Our goal is not only to offer you parts that meet your most stringent requirements at competitive prices but also to ensure fast delivery times.

This case study demonstrates how Xposure produced record traffic for the entire show to a small Booth and budget Sponsorship!

Design-Manufactured & Installed Total Solution Vince Hagan stationary batch plants set the industry standard for reliability and longevity. Our plants address your needs for robust storage, a uniform mix, and the high-production demands of both large and small projects. We will custom design your plant to meet your site layout needs while considering seismic and high-wind requirements for your location. Plus, our exclusive smart plant technology is pushing our plants to the forefront of the industry with an app that monitors sensors on vital plant components and can predict possible downtime. It also manages weekly/monthly maintenance schedules. TRUSTED INSTALL BY MANUFACTURER Installation of your equipment is just as critical as the purchase. And with over 60 years of turnkey installation services, Vince Hagan is your trusted industry partner. All installations include comprehensive operational and maintenance training to assure your equipment is running safely and efficiently. RETURN ON INVESTMENT Vince Hagan plants are legendary for value because of their proven dependability, high production, and longevity. When it comes to making this significant investment, you can rest assured that the center of your production relies on equipment built to last for a generation. Go factory direct, and cut out the middleman. We help you maximize your profits instead of paying for corporate overhead and shareholder dividends.