Frustrated by its drilling costs, a U.S. mine agreed to let Joy Global run tests comparing our Montabert HC110 to a leading competitor’s hydraulic drifter, to see if the Montabert drifter could help the mine reduce costs while improving safety and performance.

Electric rope shovels are high value assets that carry ultra-high criticality in surface mining operations. In the current environment of depressed commodity prices, many customers are seeking opportunities to make investments in technologies that improve operational costs of these assets.

One of the biggest inefficiencies in the continuous mining process is waiting for a batch haulage unit to arrive and get into position. Any reduction in this wait time is time spent cutting and loading material. Understanding these delays is key to a successful mining operation, and is seldom obvious. A customer in the Midwestern United States recognized this inefficiency in its own operation, but could not achieve long-term results because whenever they focused and improved on one aspect of the process, the inefficiency seemed to take another form. The end result was no overall improvement.

Today’s mining market is a challenge, but Joy Global has the solutions to help mining operations reduce costs and increase productivity, while achieving or exceeding operating and financial goals. The company’s JoySmart Solutions are integrated offerings of its smart connected products and systems, advanced analytics and direct services, customized to solve the toughest mining challenges.

Joy offers a complete range of longwall equipment to suit the needs of mining operations worldwide. Globally recognized as the leading manufacturer of complete longwall systems, Joy provides its customers with a single, accountable source for shearers, roof supports, face conveyors, stageloaders, crushers and mobile belt tail pieces.

Through JoySmart Solutions, Joy Global helps solve its customers’ toughest challenges using data-driven intelligence, collaboration through partnership and experienced-based service execution. It is a solutions-based offering designed to help reduce costs and increase productivity for customers, while helping them achieve or exceed their operating and financial goals.

Joy Global Life Cycle Managment (LCM) solutions reduce mining costs by enabling us to partner with customers to optimize machine performance throughout the asset’s life cycle. Joy Global’s direct service teams work on-site and in local service centers to provide superior maintenance and repair services along with quality service products and consumables (SP&C) to meet the unique requirements of each mining environment. These teams work alongside mine personnel and recommend productivity-enhancing options and modernization's to help keep the asset available to achieve the lowest cost per ton throughout its life cycle.

Joy Global applies unparalleled experience, service capabilities, facilities and personnel for delivering “like-new” performance at a cost significantly less than purchasing a new machine. Partial rebuilds are designed to be flexible ensuring machine performance and minimizing downtime between major rebuilds. Machine rebuilds or exchanges can also be bundled per an agreed-upon schedule.

Monitoring systems detected excessive startup torque on a 4,200-foot Joy underground-to-surface conveyor system at an Illinois coal operation. Site operators needed the issue resolved quickly to avoid months of potential downtime, as the system is the main production artery for the mine.

Contura Coal West, based in the Powder River Basin (western US), needed additional machines but did not have the capital budget to invest in new equipment. Contura did, however, have two idled shovels in the eastern United States it could relocate. To meet production requirements, these machines had to be moved, reassembled, upgraded and operational within eight months.

Joy Global debuts Joy 4LD loader for narrow vein mining

Joy Global introduces new Joy 22RU cutter for hard rock and industrial mineral applications

Joy Global presents new Joy hybrid diesel LHD line at MINExpo INTERNATIONAL 2016

Joy Global unveils new equipment, technology and services at MINExpo INTERNATIONAL2016

Joy Global rolls out JoySmart Solutions, integrated offerings delivering improved mine performance

Joy Global debuts highly versatile P&H 77XD Blasthole Drill

Joy Global unleashes first hybrid shovel, the P&H 2650CX

Joy Global introduces DynaMiner prototype featuring DynaCut technology for continuous hard rock mining

Joy Global debuts new Montabert drill attachment, the CPA 295