Too often training is done “for the sake of it” or only to fulfill a compliance requirement. In reality the biggest return on investment from training equipment operators is achieved by targeting actual performance variance identified through data including fleet management system data. Performance variance in production, machine abuse and safety costs an average mine millions of dollars per year.

Simulation based operator training has been successfully applied to a range of diverse industries where high risk and high costs are everyday issues requiring smart solutions. Whether piloting a plane or launching a space shuttle, simulation training has been proven to dramatically reduce risk, cost, unscheduled maintenance, increase trainer effectiveness and efficiency while maximizing productivity. Within the often hazardous mining industry, simulation training has quickly gained recognition as a significant method of increasing site safety and profitability through improved operator skill and knowledge. Simulators provide operators a safe environment to learn and practice their skills while allowing the operator to practice for a range of possible emergency situations. Many of these situations are too dangerous, too difficult or too expensive to test in an actual mine. Operators can also be shown and assessed for the proper operating technique much more quickly and accurately than the traditional in machine approach. Focus on improving operator technique with Immersive Technologies’ simulators has delivered proven results including longer tire life, reduced spot time, reduced brake abuse, improvements in fuel use, reduction in engine overspeeds and more. Simulator training allows operators to be shown and assessed without the need to borrow machines from production. This allows new operators to practice many skills before being placed into a production circuit. Because operators are consistently shown and assessed on the proper operator techniques they have a better understanding and knowledge of the real machine. Following Immersive Technologies release of the world’s first mining dump truck simulator in 1998, their customer results, support network, machine range, global mining footprint, level of realism and OEM endorsements are without equal in the industry. Highlighting the benefits of simulation training, four leading Original Equipment Manufacturers, Caterpillar, Hitachi, Komatsu and Liebherr have chosen to exclusively sign technical information licensing agreements with Immersive Technologies, providing access to proprietary technical information necessary to accurately replicate the operation of their mining equipment. After significant supplier evaluation each major OEM has chosen to exclusively recommend Immersive Technologies' Advanced Equipment Simulators. This unprecedented support and commitment from the OEM's has helped to firmly entrench Immersive Technologies' Simulator technology as the industry leader. This provides customers the comfort of knowing they are investing wisely in a proven and accepted technology that is here to stay. As the world’s largest supplier of mining equipment simulators, Immersive Technologies’ has a customer base that includes many of the world’s leading mining operations, mining contractors, training schools and original equipment manufacturers. Widely recognized as the global industry standard, Immersive Technologies’ has extensive experience in delivering complete training solutions to the mining industry with measurable safety and business improvement outcomes. Immersive Technologies has worked closely with thousands of mining training professionals, managers, and executives to deliver comprehensive solutions that have been proven to improve safety and mine profitability.

What are your operators really costing you? Operator skill and behavior directly affects site safety, tire life, bucket fill, machine availability, fuel usage, cycle times and machines repair & maintenance costs. Successfully managing each of these aspects can be the difference between a mine that is profitable and one that is not. Immersive Technologies can show you the financial gain of improving each of these through Operator Optimization on your mine. We’ve done it many times before. We’re yet to find a mine that has no opportunity for significant financial gain.

The availability of skilled mining workers is a common struggle in many countries throughout the world, impacting mining productivity, safety and ultimately profitability. Many countries are forecasting dire shortages in the coming years due to unskilled talent pools, an aging workforce and increased mining production. The development of training programs is a key focus for governments, mines and educational institutions. In support of this industry challenge, Immersive Technologies’ solutions have proven to be vital at numerous training centers around the world. In this case study one customer shows how the introduction of a simulation based training center accelerated operator learning and retention. Over the past five years this type of training center has been on the rise for Immersive Technologies. More case studies are available by emailing [email protected]

Increase Profit and Reduce Risk - We provide a managed solution including trainers, consultants and supervision at the level you require. Capabilities: Risk Management. Instructional Design and Curriculum Development, Training Center Design and Management, Training Needs and Performance Analysis, Staffing - all levels and all roles, part time or permanent, Continuous Improvement, Workforce Development Planning (for mines, regions and educational institutions)

Steep declines in the price of coal have placed an emphasis on existing operators improving their productivity by improving cut sequences. Using an IM360 Advanced Equipment Simulator from Immersive Technologies an experienced operator trainer first observed the operators in the field and then operated the Continuous Miner to observe the unique conditions present at each of the mines. The trainer then developed a tailored curriculum within simulation, replicating coal tensile strength, rock bands, top height and other significant operational characteristics.

With over 100,000 operator training sessions analyzed we know that less than 50% of experienced operators can recall the procedure to respond to an emergency machine failure. We can deliver over 90% pass rates through Immersive Technologies’ proven training solutions.

Everyday thousands of operators across the world begin their shift by assessing and responding to equipment issues before they begin operations but how can mine sites be sure pre-start inspections are properly completed and that safety, machine uptime and maintenance costs have not been compromised? A new interactive and virtual tool from Immersive Technologies has been launched to ensure effective and consistent training and assessment of operators on machine inspection routines. Early detection of equipment that is unsafe or worn saves on maintenance costs and reduces likelihood of injury, downtime or environmental damage. The new Pre-Start Inspection tool by the world leading mining simulation technology provider, Immersive Technologies, trains and assesses mining personnel on the correct identification and actions to be taken in relation to equipment issues. This tool allows operators to demonstrate competency when real world training is not possible and where mistakes are costly if undetected.

Training for the Safest Operations: • Practice for a range of possible emergency situations in a safe environment • Increase confidence in reacting to emergencies • Significantly reduce your risk of LTIs and fatalities • Compliance Refresher Training

Cipta Kridatama Talent Development Manager, Gemilang Adi Perdana, said “with commodity prices going down, like many sites, we are looking at ways to cut costs and fuel consumption was identified as problem area. We were over budget by nearly 10,000 liters per month at one site and identified the contributors affecting fuel consumption. Operator skill level was the focus of the fuel efficiency efforts,” Perdana said. Fuel records for 30 haul truck operators were collected over a one month period and 18 of the 30 were over the budgeted liters per hour consumption. All operators were assessed using an Immersive Technologies, Advanced Equipment Simulator to establish a baseline, simulation based training then occurred followed by a reassessment. Once operators passed the reassessment they were put back in the field. After one month operators were assessed again to confirm retention of the new haul truck operating techniques.

Immersive Technologies has released further detailed verified results arising from their work with key mining customers. In partnership with mine management teams across Australia, North America, Latin America, Africa, Europe and Asia Immersive has delivered dozens of Continuous Improvement (CI) projects that have helped miners control costs, lift productivity and maintain safety standards. Verified in-pit gains over the last 12 month period include: US$1,100,000 haul truck fuel savings for a North American Mine 72% reduction in machine abuse events for a North American Mine US$500,000+ fuel savings at an Indonesian Mine US$770,000 tire life savings at an Indonesian Mine 68% reduction in haul truck down time for a Latin American Mine 4.9% spot time improvement at a Latin American Mine 31% reduction in equipment abuse events at an Australian Mine 5.1% excavator dig rate improvement at an Australian Mine 13% reduction in breakdown hours for excavators at a European Mine 72% reduction in breakdown hours for wheel loaders at a European Mine US$400,000+ Fuel savings in a Brazilian Mine 28% reduction in tire replacements saving US$1,500,000 in a Brazilian Mine 99% engine fire pass rate – global average after training

Fast-Weigh connects ticketing, invoicing, and payment processing in one seamless system with no need for outside tools or extra steps. Accept credit card and ACH payments directly from the same platform you use to run your bulk material sales. From scale house to office, Fast-Weigh does it all.

Fast-Weigh’s Silo Loadout system automates asphalt and dry bulk material loading with real-time plant integration, eliminating manual entry and reducing loadout times. Easy to use and fully connected to ticketing and dispatch, Fast-Weigh Silo Loadout is designed to streamline your asphalt loadout protocol.

Worldclass Machinery Solutions is your trusted source for high-quality aftermarket spare parts for mining equipment. As a manufacturer, we specialize in components for drill rigs, rock drills, and drifters. With a vast inventory, competitive pricing, and global shipping, we deliver reliable solutions that keep your operations running efficiently. Check our brochure for more information.

You don’t want to lose sleep over dewatering. In fact, you probably don’t want to think about it at all. That’s why we’ve created Flygt Pareo, a solution that lets you add intelligence to most Flygt dewatering pumps. Now your pumps can think for themselves and solve common issues automatically. It’s not just convenient – you can reduce pump wear by 70% as well as halving maintenance costs.

Xylem’s Godwin Rig Pump solves some of the toughest dewatering challenges in mining by seamlessly integrating with drilling rigs and using state-of-the art technology. The rig pump lasts up to five times longer than traditional submersible dewatering pumps.

Castech International is present worldwide and will accompany you with your various projects. From design to delivery, we offer many different services such as : casting, assembly, welding, machining and painting. We listen to you in order to create a custom solution specific to your needs. Our products are designed for unbeatable performances, even under the most challenging conditions. With our partnership, you will also benefit from our 24/7 technical support. With Castech International, you will have a product designed with you, for you at the most competitive price.

We are born with the desire to offer our clients unique solutions for all their needs, from the conception of an idea to the completion of their projects. We proudly unite five companies: Metallurgy Castech, Plessitech, M.E.W., Metal Coleraine and Plessitech Express. Our group is unique in that its organization is vertically integrated. The company offers design, engineering, parts casting, machining, assembly, painting, transport, installation and a 24/7 technical service. Castech Plessitech Group always acts as a subcontractor but we are also a real development partner in the manufacturing of more complex parts as well as for the optimization of products from a mechanical and metallurgical point of view. The performance and expertise of the products offered to our customers are our great strengths wich distinguish us in the global market in the mining, aluminum, pulp and paper, energy and industrial sectors. Our company places a particular emphasis on the conformity of its products in order to develop and maintain a relationship of trust with all of our clients. Our goal is not only to offer you parts that meet your most stringent requirements at competitive prices but also to ensure fast delivery times.

This case study demonstrates how Xposure produced record traffic for the entire show to a small Booth and budget Sponsorship!

Design-Manufactured & Installed Total Solution Vince Hagan stationary batch plants set the industry standard for reliability and longevity. Our plants address your needs for robust storage, a uniform mix, and the high-production demands of both large and small projects. We will custom design your plant to meet your site layout needs while considering seismic and high-wind requirements for your location. Plus, our exclusive smart plant technology is pushing our plants to the forefront of the industry with an app that monitors sensors on vital plant components and can predict possible downtime. It also manages weekly/monthly maintenance schedules. TRUSTED INSTALL BY MANUFACTURER Installation of your equipment is just as critical as the purchase. And with over 60 years of turnkey installation services, Vince Hagan is your trusted industry partner. All installations include comprehensive operational and maintenance training to assure your equipment is running safely and efficiently. RETURN ON INVESTMENT Vince Hagan plants are legendary for value because of their proven dependability, high production, and longevity. When it comes to making this significant investment, you can rest assured that the center of your production relies on equipment built to last for a generation. Go factory direct, and cut out the middleman. We help you maximize your profits instead of paying for corporate overhead and shareholder dividends.

#1 Selling Mobile Plant in the US Market Since first patenting the design in 1956, The Vince Hagan company has sold over 2,000 mobile batch plants. The patented, heavy-duty steel truss design means the plant can travel as a single load of freight, including dust collection. They stand the tests of time, weather, and high production. Plus, our exclusive smart plant technology is pushing our plants to the forefront of the industry with an app that monitors sensors on vital plant components and can predict possible downtime. It also manages weekly/monthly maintenance schedules. Some other standout features of our mobile series plants are: fully erected and operational in 8 hours; all components are in the truss, with the entire plant pre-wired and plumbed for air and water. After manufacturing is complete, each plant is factory tested which helps enable a trouble-free start-up and operation. Whether you want the highest production, the most aggregate storage capacity, or a plant that can grow with your business, The Vince Hagan Company is the solution for you. RETURN ON INVESTMENT Vince Hagan plants are legendary for value because of proven dependability, high production, design simplicity, and longevity. When it comes to making this significant investment, you can rest assured that the center of your production relies on equipment built to last decades. Go factory direct, and cut out the middleman. We help you maximize your profits instead of paying for corporate overhead and shareholder dividends.

The Vince Hagan Company invented the mobile batch plant in 1956 and we’ve been innovating batching equipment ever since. With decades of patented equipment, innovative technology, industry education, and world-class service, Vince Hagan is committed to making batching equipment more productive, environmentally friendly, and technologically advanced. We provide one-stop shopping which assures proper interface of all concrete batching equipment. Our service teams have decades of experience with full plant installations, operational and maintenance training, on-site troubleshooting of equipment, and plant performance optimization. We don’t just sell you the plant, we support you for years to come.

Introducing Evie, your sixth-sense intelligence to inform and anticipate your next move. With a “sixth-sense” intelligence to keep you informed 72 hours in advance, I’m your operation optimizing, compliance-meeting, relationship maintaining, data reporting secret weapon. A multi-functional, site-wide tool that’s always on.

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Mined raw materials travel along extensive transport routes. Ores, raw salt feeds, waste rock, and overburden pass through various steps from mine to mill (mining, material transfers, comminution, mineral processing, hydrometallurgy, filtration and tailings disposal). Our systems ensure smooth, economical, and environmentally friendly processing at each stage of materials handling. From mining to product shipping we have the solutions you need.

Pipe Conveyors overcome challenging terrain. The flexible tubular shape means pipe conveyors can overcome steep inclines and thus make transfer towers and power stations redundant. This is a key factor, especially in comparison to other conveyor belt systems. When a pipe conveyor must traverse a downward incline, this motion can be used to efficiently recover energy. The structurally flexible, low-maintenance system with a small footprint can conquer even the most challenging terrain and keep existing facilities in use and in place. 

Whether for vertical transport hot or cold materials – BEUMER belt bucket elevators ensure an economic vertical transport of fine or coarse bulk material up to large heights. They are highly reliable with long service time, even under strong ambient conditions. They have proven their reliability in thousands of installations in continuous operation, e.g. for silo feeding or in the cement industry for feeding the preheater tower. Download the brochure to learn more.